COMMERCIAL EV CHARGINGPerth

Do You Need a Power Upgrade for EV Chargers?

5 min read

How to tell whether your site genuinely needs a supply upgrade for EV charging, or whether load management will do the same job for a fraction of the cost.

Commercial switchboard being assessed for EV charging capacity

AI overview

Most commercial sites do not need a supply upgrade to install EV charging. They need the chargers to share the capacity that already exists. Load management balances demand across the bays and against the building, keeping the site inside its limit while vehicles still leave full, because vehicles are parked far longer than they need to charge.

Key highlights

  • A supply upgrade is the most expensive answer and rarely the necessary one
  • Chargers that share capacity keep the site inside its existing limit
  • Vehicles sit far longer than they need to charge, so slower is not slower
  • Building load takes priority; charging is the load that can wait
  • Brand agnostic control avoids locking the site to one manufacturer
  • Test for control before you pay for capacity

The assumption worth testing

The reasoning behind most upgrade quotes goes like this: ten chargers at 22kW is 220kW, the site has 150kW, therefore the site needs more power.

It is arithmetic, and it is wrong, because it assumes every charger draws its maximum at the same moment for the whole time it is connected. That is not how a carpark behaves.

What load management actually does

It gives the chargers awareness. Of each other, and of the building they are attached to.

When six vehicles plug in at once, the available capacity is shared between them. When the building's own demand rises at midday, the charging backs off and gives way. When the office empties in the evening, the vehicles take what is left.

  • Shares capacity dynamically across every connected bay
  • Gives the building's own load priority over charging
  • Keeps total site draw inside the existing supply limit
  • Catches up overnight when nothing else is drawing

But will the cars actually be charged

This is the fair question, and the answer is in the parking, not the charging.

A vehicle that arrives at eight and leaves at five is connected for nine hours. Most of them need two or three. Even sharing capacity between six bays, every one of them is full long before anybody comes back for it.

Where the window is genuinely tight, a depot with a two hour turnaround for instance, the answer changes and DC enters the conversation. That is a design decision, and it is why the run sheet matters more than the brochure.

When an upgrade is the right answer

Sometimes it is. A site running DC fast charging for public use, or a depot turning vehicles around inside a short window, can genuinely exceed what the service can deliver.

The point is not that upgrades are never needed. It is that the upgrade should be the conclusion of an assessment, not the opening assumption of a quote.

Questions on this

Does load management lock us into one charger brand?

It should not. Our approach is deliberately brand agnostic, so the hardware you add in three years does not have to match what went in today. Ask any provider this question before you commit, because some systems only balance their own brand.

How do we find out what our site can carry?

A site visit. We look at the switchboard, the existing demand and the distance to the proposed bays, then design to what is there. That assessment happens before anything is quoted.

Let us look at your site.

We assess the supply, the vehicles and the timeline, then put an itemised proposal in front of you.

Call usSite assessment